Tuesday, October 28, 2008

Cangarda cangarda cangarda cangarda

Blow a gasket is a beautiful idiom, rarely heard today. As, "if I come home late, the old lady will blow a gasket." You can visualize those old Looney Toons...Porky Pig, Wile E. Coyote, Daffy Duck, heads inflating, turning red and live steam issuing out of their ears. Of course, the idiom originates with to steam technology.

Of course today internal combustion engines have gaskets too, but they're generally pretty good, being precisely manufactured from high temperature polymers, and inset into perfectly machined grooves. It's rare to have a catastrophic failure. Oh, the occasional hopped up race car blows a head gasket spewing hot oil on the track, but it can only spews as much oil as is inside the engine...a few quarts. In contrast, the head gaskets on olde timey steam engines are comparatively weak, and fragile. And when one blows, the entire content of the external boiler erupts through the gap until the brave engineer can fight through the steam and shut it off. Yosemite Sam with 453 F steam whistling out of the top of his head.


In this picture you can just barely make out Chief Pete Jordan exercising the whistle Friday afternoon. He was warming up the boiler prior to a celebratory trial in the Channel planned for Saturday. Well, evidently they didn't drain a cylinder or something, because they blew a gasket and couldn't go. Makes you wonder though...blow a gasket racing your Porsche around town, you just call the tow truck. What happens at sea?

To all the Cangardaphiles who have bombarded me with questions as to why, for gods sake, is it not running yet, here is a picture of Henry I took today wiring up the automation panel. Maybe you can zoom in and check out what's inside that box (damn the resolution of this picture) -- there are hundreds of terminals for valves, senders, and gauges needed to control the steam plant and engine. Only about a third of them are hooked up. I'll take a closer picture tomorrow before he gets to work.


Here's a final note. My neighbor, Jeff Rutherford, who restored Cangarda, has a new webpage. Check it out.

Monday, October 6, 2008

Cangarda all the time

The film makers have posted a new trailer:
http://www.kailuna.com/ultimate_restorations.html
It looks all done and ready to go -- oh, hang on...I guess it's still out there.

Monday, September 15, 2008

Schooner racing

Is the name of this vessel Virginia or Schooner Virginia? Better check the website. Aw, I knew the answer, since we designed and built it. Every plank, every screw, was designed, planned and built by Tri-Coastal Marine...that is, us. While it may belong to others now, it still is our creation.

Virginia winning the Govenor's Cup in Gloucester

Here are the race results for Class 1:

You can hardly read it - there a very close margin at the finish...Virginia by 26 seconds over American Eagle. Yet that is Victory! Unfortunately, the thrill of being top schooner was short lived. Last weekend Virginia was creamed by Spirit of Bermuda in the multi day round Prince Edward Island race, taking a distant third (Pride of Baltimore II was second). Defeat is hard enough, but the purse for this race was $40,000! I don't know if that was $US or Loonies...either way, it's real money. Glory is great, but money is mo' bettah.

The main problem with any kind of competition between sailing vessels is making it fair. Boats that are built to the same class, e.g., Echell's, Lightnings's, J-24's, etc, are all nominally identical and compete equally, winning by superior skill or luck. Roughly similar vessels often race on the basis of handicap. Handicapping or rating systems are based on physical properties of the vessels, previous performance, or the corrupt judgement of inept race organizers. Virginia and Pride are true historic replicas built with historically appropriate technology. Spirit of Bermuda looks like it may have been based on something old, but is really just a big, cold molded sailing yacht. Fair? Hardly. The only truly fair result is when one of our designs wins. (and all prize money is awarded to the Andrew Davis Personal Aggrandizement Fund!)

Monday, August 25, 2008

Cangarda under way!

In answer to all the angry emails demanding information, I'm now doing continuous coverage on Cangarda.

[Breaking news] Sunday the 24th Cangarda raised steam and maneuvered for about an hour in the Richmond Ship Channel. The owner was at the helm and Chief Pete Jordan (ably assisted by Alex David of Maritime Controls) was controlling the boiler and engines. I missed the whole thing (windsurfing)...if anyone has a photo of it under way, email it to me and I will post it here.

Pete came in this morning, jonesing for coffee, and reported that the engines and propulsion worked well. He doesn't have any idea where they actually went, because he and Alex were so busy controlling the boiler, furnace, pumps and engine that they couldn't even stick their heads out the companionway.

As I wrote previously, the intention is to automate much of the operation; however, essentially none of that has been done yet. The electricians are not close to finishing their work (the vessel operated Sunday with a temporary load center), and until they do, Maritime Controls can't hook up and calibrate the dozens of valves, gauges, etc required for normal operation.

So in answer to all the emails about Cangarda's schedule...she still has a long way to go. I will keep you posted.

Saturday, August 16, 2008

Lake Champlain Sail Ferry

Here's an odd little vessel we designed and built in 2001:


Weatherwax from port quarter


Ha, ha. The first caption was fake -- it's double ended, and the rig is on one side (the leeward side, duh)! It's stange, but we didn't just invent this thing up in a caffeine fueled weekend, in fact, the double ended sailing ferry is a historic type that was unique to Lake Champlain. Bordered by New York and Vermont (and maybe Quebec), the prevailing wind on the long and narrow lake is along its narrow north/south axis, which let the double ended sailing ferries reach back and forth across it.


People used to wear nice hats


Weatherwax is licensed by the USCG to carry passengers and now lives at the Champlain Valley Transportation Museum. Find out more about the vessel.


In the first sentence, I wrote "we designed and built...", which I suppose is strictly true, but doesn't give Douglas Brooks, the project manager, the credit he deserves for getting the contract, motivating the project, and then actually building ~90% of the vessel himself.


Douglas caulking the bottom


Since the fery project, he's kept himself busy. Here's his latest creation, a glued lapstrake replica of a Henry Rushton Catboat.

Under way

Douglas is an interesting mix of scholar and practical, Yankee boatbuilder. Without a doubt, he is the living expert on the tarabuine (japanese tub boat). Go to your local bookstore and ask for his book, The Tub Boats of Sado Island: A Japanese Craftsman's Methods. Yeah, well that's supposed to be a joke too...let's say you won't find it at Barnes and Noble, but you can get it through his website.


As far as being an excellent, completely no-fake, Yankee boatbuilder, I will now bestow upon him the highest praise that a Yankee boatbuilder can give to another, "Boy, you are clever. Why you are good enough to make a set of false teeth."

Thursday, July 17, 2008

CN 55 Eager

Fiber reinforced plastics, FRP, transformed boat building more than any other single technology. Prior to FRP, small yachts were built individually, mostly from wood. The earliest fibers used in FRP were fiberglass, which was discovered serendipitously by Owens Corning in the 1930's. The first frp composites production molding followed soon thereafter. Although today frp can be made with fibers made from different materials (eg., graphite, polyester, boron, etc), fiberglass is still used as a shorthand for anything made from frp.

'Fiberglass' was the perfect material to meet the nascent demand for mass produced pleasure craft back in the 50's. The first successful molded frp production sailboat was the Pearson Triton, which started production in the early 60's. Twenty eight feet long, the Tritons were relatively small and easy to mass produce (there are over 700 of them), and were so solidly built that most of them are still around today (in fact, Bobby Botha, one of the workers on the Cangarda project, recently attempted to single hand one back to Kiwi). Like the Triton, many other old production boats were very solidly built...they still look great and can function just as well as they did when new. There's even a name for them, Plastic Classics.

Eager (ex-Lutine) is undergoing a total rebuild in Jeff Rutherford's yard (which we call Tire Barn for the faded logo of a former tenant). It is a Camper and Nicholson 55, one of the first large, production fiberglass sailing yachts built in quantity. The Nic 55 was a popular and successful ocean racer and cruiser through the 1970's and has a cult following today. Unfortunately, Eager, like many yachts of that era, was built with a plywood core in the deck and cabin trunk ... it's amazing it lasted as long as it did. Hence, the vessel is getting an all new deck and cabin. Here's the deck mold, which Tony and the crew built using the old deck as its core:


With the deck removed, it's a whole lot easier to build a new interior from the top down, rather than passing every little bit in through the companionway. This is how any new custom yacht would be built today. Unlike a house where the roof is put on as early as possible, the deck is put on after the interior, wiring, plumbing, mechanical systems, etc are largely complete.

It will has entirely new interior and deck arrangements. New bathrooms, new staterooms, new engine, mechnicals,new carbon rig...everything new, new, new. Here's our new exterior arrangement. Underbody will be unchanged, except for a new (improved) rudder and skeg.

Is it worth it to renew/rebuild a plastic classic? Well, people choose to do different things with their money (some people may choose to pay the rent, or buy canned goods and medicine instead), but, in spite of the new rudder and rig, it's probably not if measured by cost/performance measure.

Monday, June 23, 2008

Pirates of the Caribbean

One of the many interesting jobs we've had recently was designing the ships for Pirates of the Caribbean. We still get numerous requests for lines, detail drawings, etc of Johnny Depp's flagship Black Pearl. Of all of them, it is only truly functional vessel we designed for the show. But, it's fake too.

There are no detailed drawings of the whimsical 18th century, round bottom, wooden pyrate ship, because there is actually a 120' steel OSV (offshore supply vessel) inside of it. This is what we started with:


The idea was to take a fully functional, working ship and stuff it inside a Black Pearl shell. First we created the concept hull:The Sunset was a 1970's era stout and well maintained little ship, carrying cargo in the western Caribbean...that is until we wrecked it. We made the new hull considerably bigger than the vessel in Pirates I, but still had to trim off the stern as shown in the pfoto above. Here's a picture of Sunset immediately after being hauled at Steiner Shipyard. Note the framing for the new watertight sponsons.
Steel framing was attached to the modified hull, and a cold molded shell fastened on top. This just after it rolled out of the building shed. Sunset's bottom with propellers, shafts, bearings and rudders sticks out the bottom.

Check out the hydraulic crew door -- I think that's the coolest part of the boat...turns out it was the cheapest, easiest, safest way to transfer the equipment, food, stars and makeup onto the Pearl. Very 18th century.

I'm posting this final picture for all those who don't believe that we don't have detailed rigging plans for the vessel:

Look...there is no rig! It's truncated at the fighting tops...everything above there was CG. Well, if that part is CG, you may wonder (as I did) why didn't they animate the whole thing? One of the fascinating things about working on this project was to see how the studio determined what would be real and what would be animated...it depends how long it will be on film. If some part is going to be on film more than a few seconds, its still cheaper to build a full size thing then it is to create a virtual thing...I guess carpenters get paid less than animators.

Sunset/Black Pearl turned out pretty well, and as I wrote, fully functional. Immediately after it launched, it navigated 2000+ nautical miles from Bayou La Batre down to the Eastern Caribbean, then back up to the Bahamas. As far as I know it's now stored somewhere in Ensenada, Baja California.
_________________________
Cangarda update: I see there is an ongoing thread on the WoodenBoat design forum

Wednesday, June 18, 2008

Homemade boats

My daily blog has deteriorated to ...monthly? It's windsurfing season now, and my productivity, always low, has declined to near zero. Today is the first day of summer and there is no wind, but rather than working on something useful, there's a mighty vesicle next door that I had to post some pictures of.


Looks like someone found a sunken, dented and rusted push boat stern and decided to marry it to a new bow:

Human ingenuity! I will keep an eye on this important project.

Ah crap...am I being a neg-head downer again? That's the only thing keeping us from greatness -- my lack of a positive attitude. A couple of years ago while I was stomping around the office, wailing that a well known (but lesser) designer got a commission for yet another fabulous mega sailing yacht. An employee (who had previously worked for that lucky designer) noted that he never had anything bad to say about any boat (or any subject for that matter).

"And what inference should I draw from that!?", I asked the (now former) worker. Hence, my summer solstice resolution is "Never tell a man his wife is fat, his child is stupid or his boat is slow (because he already knows and doesn'w want to be reminded of it)". Starting now, a new positive me. So, to the proud owner of the vessel next door -- excellent concept, nice workmanship, and my sincere wishes for your prosperity and success!

Chuck and others have asked for an update on Cangarda. Looks like they're stuck here for at least the summer and back to a Skeletor crew. The owner had raised expectations (and here) it would get to New England for the summer yachting season, but ("positive, positive, try to stay positive...") was unable to meet that skedyool due to (my) weakness, bad posture and lack of belief.

As I wrote previously, Cangarda has raised steam. Chief Jordan was here for about six weeks and is a miracle worker. The main engine turns and shifts beautifully (amazingly rapidly). There was some problem with the air pump for a while, but now all the auxiliary engines work as well. Critically, Pete raised steam by hand. Of course, that's how they did it a hundred years ago...shovel in the coal, open the dampers and away it went. However, there's nothing simply about the operation of the renewed vessel. It is dependent on automatic combustion and boiler controls.

I don't think anyone, even the greatest neg-head downer (uh, that would be moi) anticipated that the process of automation would be so difficult. All the valves, sensors, switches, et cetera for the combustion process will be controlled remotely. As far as I can tell, not a single connection has yet been made between these devices and the controller.

During the last few weeks, Pete bypassed the automatic devices and fired the boiler by hand; however, the process is not sufficiently reliable or efficient to actually go anywhere. Also, because the valves are not really laid out for manual operation, it's possible to inadvertently have a furnace explosion when lighting a burner. Indeed, the owner himself caused one two weeks ago...luckily no one was hurt.

Hey, now that's positive!

Monday, May 19, 2008

Single handed sailing

What was it Mom always say about single handed sailing:

- "One hand for the ship, one hand for yourself?

- "Always wear your harness and clip into your lifeline? ...or was it:

-"Fly there instead and stay in a hotel". (actually, I think the only thing she did say was, "where do you stop at night?")

Well, even the great Chuck Handy can go overboard, and he just blogged about it.
Chuck is a circumnavigator and an itinerant (reknowned) boatbuilder who worked here on Cangarda among many, many other projects. Now, on Deviant he's on his way to the Marshall Islands (wherever they are). Clearly, I'm in no position to lecture anyone at any time on any subject, but for crissakes Chuck...at least wear sun block.
________________
For all the Cangarda blogee's out there, Chief Jordan raised steam this weekend. He fired up the boiler (by hand) and carefully got it up to ~100 psi...even turned over the main engine a half a revolution. Congratulations, Pete.

Tuesday, May 13, 2008

Brooks Dees' GP 26

On May 1st, Brooks launched Salt Peanuts next door at Bay Ship and Yacht. Right after launching, he sailed it off the dock:


Here's the video of the first sail in what looks like 10 -12 knots off Richmond (you can see Angel Island in the background). Salt Peanuts is a GP 26, a developmental class, which is gaining popularity in Europe. It's the first one in the US, and Brooks designed (and built) it.

Salt Peanuts is featured in this week's Sailing Anarchy, which would be worth a visit even if Brooks weren't the headline. Tri-Coastal homies know that Brooks worked here in the late 90's. He left to work for Jim Antrim. Now his day job is with BS&Y in Alameda. I don't make predictions (especially about the future!), but I'm hoping this is going to be his breakthrough boat.

Check out Brooks' site

Friday, April 25, 2008

Cangarda to go to Mystic

Hot off the press -- Cangarda will be donated to Mystic Seaport! Here's a recent newspaper article. (At least I assume it's a newspaper...it's so hard to tell nowadays when anyone can post a Blog!!!). "A San Francisco area boatyard has just completed a four-year restoration of the yacht. The work included construction of a new hull and restoration of the elaborate Victorian interior and woodwork. The museum said the current owner of the Cangarda, which is one of only three of its kind left in the world, wishes to remain anonymous." Interesting to read "has just completed a four-year restoration"...wonder what all those guys are doing out there today? ;-)

Percy posted a comment asking what the heck happened to Steve Cobb? Captain Cobb was involved with Cangarda since the beginning...in fact, since before the beginning. Here's a link to an article about him that appeared in Power and Motor Yacht back in 2003. Some time ago he sent me a link to some of his Cangarda pictures. Some nice engine room shots, although it's way more crowded in there since those pictures were taken.

I don't know what happened to Steve. I think he may have just got fed up with the slow pace of work...he's married and has a life back in Camden, Me. Email him and ask (steamer@midcoast.com). I believe the owner may not have felt a pressing need to have a licensed captain on board as he intends to operate both the vessel and the steam plant himself (that's the purpose of the plant automation). Even though Cangarda is a yacht, it is subject to federal regulation (assuming it is reflagged in the US) since it has a steam boiler on board. I'm not certain that all the regulatory issues have been resolved.

With regards to Percy's comment about the wisdom taking the vessel and ancient steam plant on a long sea voyage as soon as it is completed (the owner's intention)...well, good luck to "they who go down to the Sea in Ships".

Monday, April 21, 2008

Making steam (actually hot water)

Chief Jordan et al have done as they said they would...fire up Cangarda's burners. Now ladies and gentlemen, here is the first dramatic, photographic evidence of their success.

Apparently, the first step prior to actually making steam is to boil out the boilers to clean out the chemicals and mill scale left over from fabrication. They had to jury rig the burners, blowers, et cetera to make a fire, but...they did it!


Cangarda make steam (um...actual just hot water)

I think Pete is going back to Maine for a coupla' three weeks until the electricians finish their wiring. Next step is regulated steam. Check back for breaking news!

I see the film company put up a link to the movie trailer: http://kailuna.com/ultimate_restorations.html

Check it out and get back to me.

Thursday, April 17, 2008

Cangarda update

"I am going to get my nut on this trip, Miles. And you are not going to fuck it up for me with all your depression and anxiety and neg-head downer shit." Jack, Sideways, 2004.

Supposedly, I am one of the major neg-head downers of the marine world. (Years ago, a sailing magazine described me as "a bucket of cold seawater in the face of nautical enthusiasm". It's me nature.) And maybe, yes, I've been a little too down on the prospects of Cangarda raising steam and actually navigating any time in the near future.

Today that changed.

Pete Jordan is the real deal. Marine Chief Engineer Motor & Steam any horsepower, Pete is something like Scotty on the Starship Enterprise -- he will make the engines run, even if he has to go down to the Vulcan surface and mine the DiLithium crystals himself.

"I'll get it running alright...it may not be pretty, but it will run."

Tuesday, April 15, 2008

Innovation in Yachting Part B

"Mast aft rig, mast aft rig, mast aft rig..." Say that ten times as fast as you can and I think it starts to sound rude. Well, it turns out there is a whole internet world out there full of people writing, designing and building these mast aft rigs, which I previously didn't even have a name for. Obviously, I have been living in Plato's Cave, imagining the real world. In fact, thousands of words have been written about this subject, and numerous vessels actually built:

Here's one with a slightly different rig that looks like it's going along okay.

This could be the boat next door in sailing trim

All this and more can be found here: http://www.boatdesign.net/forums/showthread.php?t=623 , the scope, and effort of which simply proves the central theme of my previous blog entry.

I taught an Introduction to Yacht Design class years ago at Cal Extension. I tried holding it on Saturday mornings (obviously before my child was born); however, many of the sailors in the class objected to that hour (fruitlessly). They needed Saturday mornings to get ready for racing. I said that there were two kinds of people who were interested in boats, those who actually liked to go boating, and those who liked to stay inside and think about going, and the class was for the latter.

Thursday, April 10, 2008

Innovation in yachting

About once a month we have a middle-aged (meaning "old") white man present us with a great innovation in yacht design. He would like us to enable, share and perhaps even invest in his idea. Sailing surface effect catamarans, inflatable trimarans, jet quadramarans, mating the bow of a New England fishing schooner with the stern of a Colin Archer redningskoite, vessels that stick to the sea surface by surface tension... I can state categorically that in the fifteen years I have been in this office, not a single one of those ideas has been offered up by a person of color, a women or anyone under fifty for that matter. They've all been old, white men.

There must be something about marine design that inherently encourages innovation. I'm not talking about not the careful, plodding, boring innovation based on science or previous examples, rather the pure form that comes directly from the unconscious, unmitigated by practicality, expense, or physics. It's probably because there is little or no regulation in yacht design or construction. Commercial ships are subject to a world of regulation, federal and international, governing construction, operation and navigation. But in the US, even large pleasure yachts are essentially free from regulation.

Thus, a mature man can have a vision of a solar powered crystal house, from which the shit flows up hill, but unless it meets the building codes, he can't tie it into the sewer, the electrical grid, or even live in it. He can build a visionary aircraft, but can't fly it anywhere unless a powerful and emasculating goverment agency (that would be the FAA), finds it airworthy. Blind, ignorant government regulators, conspiring to stifle innovation and freedom. It is frustrating to a free man.

At least there is the Sea. If a (white) man can envision his vessel (say a solar powered trimaran built entirely from beer kegs) he can build it, and, if he chooses, sail it out of the Golden Gate, with his whole family of home schooled children on board. No one can stop him.

The Relentless is next door at Bay Ship right now.
Okay, I truly don't know how this vessel sails...maybe it skims across the top of the waves, while the owner and his content crew sit warm and dry below in a spacious cabin, sipping drinks as they reel off the miles. Then maybe not.

Where is the front of the boat? Let's see...look for the rudder. Ha ha, that's a trick question. I guess they took the rudder off to fix it, so it's hard to figure out. I'll make it easy for you, see the propeller...that must be the back.

The big wishbone spar in the back is the mast, which supports the two headstays. The rig is tensioned by the backstay, which is supported by the two jumper struts. I imagine the design concept was that mainsails are bad because the mast interferes with the luff of the sail, especially to weather. Solve the problem by putting the mast behind the sails...voila. I wonder how it goes.

I keep looking for the owner so I can find out more about this innovative vessel. (And if the owner reads this, you may alert me to your presence by throwing a rock at my building.)

Tuesday, April 8, 2008

The Gaff Rig

Here's a little known fact. The absolute world sailing speed record for absolutely any type of vessel under any sail plan, was made with a gaff rigged sail. (WTF?-- that's impossible!) Yet here is proof, a video of the event:
http://www.youtube.com/watch?v=KISRG6USvj4&feature=related

That's Antoine Albeau going 49.09 knots at Les Saintes Maries on the March 5th. But wait, that's not a gaff rig...it's a windsurfer. Well my homies, you're wrong again. Check it:

This an illustration of my current, favorite sail, which is a de-tuned version of the one Albeau just sailed at over 56 mph. Note the sail is square on top, and inside that square top is a gaff, a little carbon fiber gaff. Yes, it's a real gaff and it does everything the gaff on a gaff rig should do.
Windsurfing has ruined sailing for me. I can't stand sailing on a real sail boat anymore. Oh, once a year or so I'll go out and lash around the Bay, just to be friendly, but it all seems so pointless and slow. And the one thing that drives me to desperation is the way the main sail on a typical racer/cruiser sets and is trimmed. The first third of the sail (from the leading edge) is blanketed by the mast, the leech is too tight and they are always oversheeted. (A short aside to all the racer/cruisers out there: you're oversheeting your main. Don't argue with me about this...just ease the sheet out, now.)

How is it that a lowly, ordinary windsurfer out performs huge, million dollar sailing machines? They're the fastest, and yet they have several huge disadvantages: they're small relative to the wave size, the sails are small and low experience the highest wind gradient, and they have a huge bluff body (the sailor) standing to windward of the sail. In spite of those obstacles, they are the fastest. Why? Because of the awesome gaff rigged sails.

Our website has a little bit on the old timey gaff rig. But that's not what I want. Now I have a vision. Every sailing vessel should be rigged with windsurfer sails.

Friday, April 4, 2008

Pier 3 San Francisco at 6:30 am

Waiting for Coast Guard to show up, this is the view from the upper deck of the Flyer at 6:30 am this morning. Beautiful I suppose...if only sunrise could happen at a decent hour later in the day! I believe we avoided an inclining experiment for this vessel and substituted a "Deadweight survey", which is cheaper, faster with only a slight decrease in accuracy.

Alcatraz Flyer (ex Bay Flyer, ex Long Beach Prince) had an accurate inclining experiment and deadweight survey in 1975 (witnessed and approved by Coast Guard), the results of that are still valid. Although Flyer was recently spiffed up and repowered (de-powered), it is possible to calculate the change, if the weights are accurately known, which we do. Since the Cosco Busan disaster, local Coast Guard has be extra careful about vessel inspections.

Wednesday, April 2, 2008

Cangarda's engine room

I've had a couple of requests (demands) for updated photos of Cangarda, as well as angry comments on the lack of progress. I just walked out there and took some pictures in engine room. It's so full, that it's hard to get away far enough to get an image that conveys the complexity. Here's shot looking down at the foot of the ladder showing some of the piping underneath the sole.
Under the engine room sole
I believe there are twenty-eight valves in the fuel supply located below the engine room sole. Most of those are remotely actuated, computer controlled valves part of the automatic combustion control system. (That's exclusive of the fuel transfer system. See the photo below).

Twenty-eight valves (just for the fuel), located below the sole, all of which have to be correctly operated to maintain combustion...hmmm. There is the theory of the normal accident first put forth by Charles Perrow in 1984 (and lately adopted by Nasa to explain their catastrophic system failures). Normal in the sense that when a system becomes so complicated, failure is statistically normal.
Very neatly made fuel transfer manifold

It's very complicated...how did it happen? I've had many questions in that vein. Originally, Cangarda/Magedoma had a naturally convected, coal fired furnace. The coal fire, raked by hand, boiled water in the boiler, which ran the main engine and auxiliary machinery. The intensity of the fire was controlled by shoveling in more coal and opening the furnace doors to admit more air. The coal soot and ash was blown out the stack, the expended clinkers shoveled overboard, and the permanent nine man crew kept the boat and guests pretty clean with constant hard labor.

The main reason is boats aren't allowed to simply blow coal soot out their stacks and shovel ash overboard anymore. A diesel fire is inherently cleaner, requiring fewer crew to maintain the boat in its lovely state. With controlled combustion and a forced draft, it's possible to get more power out of a given volume. But the power, convenience and cleanliness come at a cost...complexity. I see Jeff and the owner are giving a paper this weekend at the Classic Yacht Symposium at the Herreshoff Museum of Yachting in Bristol, RI. Maybe there will be more information on Cangarda's current status there.

Friday, March 28, 2008

The inclining test

As I wrote previously, Cangarda's launching (or partially floating) instability really has little or nothing to do with its stability at sea. A vessel stability derives from its shape, its mass and the center of mass. The distribution of the mass is important for calculations of motions and ship strength, but for hydrostatic stability calculations, it makes no difference how it is distributed, only where its centroid, or Center of Gravity (CG), is.

It's easy to figure out a ship's weight and the longitudinal (LCG) and transverse (TCG) centroids from just observing its drafts, trim and heel. Weight as function of the volume of water of water displaced...Archimedes figured that out it two thousand years ago (Hey, Eureka!). But determining the vertical centroid, the VCG, is different and has to be determined by an inclining experiment. Here's a pretty good explanation of the process at the naval post graduate school website.
The elements of the experiment are moving precisely measured weights, precise distances transversely in the ship to cause heel, then measuring (precisely) that heel angle. This is the relationship between the heel and weight moment (weight x distance).
The weight or displacement of the ship, , is known. The transverse moments and resulting heel angles are measured. Solve for GM. From GM, and the ship hydrostatics, derive the VCG.
In theory easy, in practice...precision is everything. The standards and precision for conducting the test are in our federal regulations. A vessel must be heeled to a maximum angle between two and four degrees, the angle to be measured precisely. We commonly use a pendulums or water filled clinometers. Here's what they look like:
I say pendulums plural because three separate devices are required (and I think insisting on "pendula" is affectacious). To get the required precision, the minimum greatest deflection is six inches. To get that deflection for two degrees of heel, the pendulum length has to be 172" (4.4m). A pendulum that long on a boat on a windy day wiggles around quite a bit...it can be hard to get an accurate reading.
We're conducting the inclining experiment on the Alcatraz Flyer on April 11th. It's a very wide and stiff little ship, and to get the required minimum of two degrees of heel, we have to move thirteen tons of weight in a specified set of movements across the deck. It takes up most of the day.

Tuesday, March 25, 2008

More on launching instability

Oh, man. The idiot with the needle gun is out there on the rusty old Ranger again today, futilely hammering away. "Idiot! Idiot! You are accomplishing nothing except to drive me nuts!"
I'm going to go outside and scream at him.

(...three minutes later) Well, he couldn't hear me yelling, but I feel much anyway.

As I wrote yesterday, Cangarda's (ex Magedoma, ex Cangarda) near capsize is not unique in ship launching history, especially for long slender vessels like steam yachts. Here's an illustration from the London News in 1883 showing the capsize and sinking of the S/Y Daphne:


Not quite the same thing happened to the American S/Y Norma in 1884 as you can see from the Times archive:

http://query.nytimes.com/mem/archive-free/pdf?_r=1&res=9806E1D9163AEF33A25757C0A9639C94659FD7CF&oref=slogin

It simply had too many passengers on deck. It wasn't a launching instability.
_________________________

Back to Cangarda. Here is a the picture of forward moving dolly:

Note how it only supports the vessel at a single point on the bar keel. And wow, check out the tires:

Even more amazing, those were the good "road wheels", the mover changed them for even more threadbare launching wheels right before the launch.

To retrun to yesterday's theme, what does its launching instability say about Cangarda's ultimate seaworthiness? Basically, nothing. Here is a graph of its righting arm in its most adverse loading condition:

Cangarda has a great range of positive stability (> 90 degrees) but, compared to a modern motor yacht, a very little initial form stability. This means that it will be very subject to roll motion and have large roll response to relatively small waves, but is also pretty immune to full capsize due to the low center of gravity. The roll stabilizers (obviously, not original to the vessel), should give it a better ride.


Monday, March 24, 2008

Transverse stability

Cangarda...you can't get enough of it! On Friday, the owner said the filmmakers had promised to put up a dedicated Cangarda site, but I don't know if that will ever happen. In the meantime, I will attempt to bring you up to date. Thomas asked about the near capsize at launching. It is true. It happened. Here is a shocking photo:John Horton (on the rail) probably hadn't anticipated this event, and is trying to decide whether to hold on or leap free. Andrew and Jody were in the Zodiac and are backing like mad. Yeah, it looks funny now, but it was serious and could have been far worse. I just read the article you cited: http://www.ebdailynews.com/article/2007-8-25-eb-yacht. Evidently, some people, including the owner, didn't fully understand what happened. As you point out, he seemed to think that this was proof of the vessel's inherent stability. It's not.

This is classic launching instability and, until recently, has been a standard part of elementary naval architecture instruction. Today, most vessels are launched parallel to their design waterline either with a travel lift, a syncholift, or by allowing water to enter the building dock --never losing transverse stability. Years ago, most vessels were end launched (stern first) off an inclined railway or set of building ways. Launched this way, as soon as the stern floats, the ship is only supported at the bow, and would lose all transverse stability if inadequately suported. The forward poppets have to be strong enough to resist that lateral load.

If a vessel were launched perfectly straight and there were no asymmetry, then it could slide all the way to the end of the ways with no incident just as a riderless bicycle could be sent down a hill with a perfectly straight push. The farther the ship makes it down the ways, the more form stability it gains...its a race between the stabilizing and destabilizing forces. Here's a link to a video of a launching in 1907 that went wrong: http://www.youtube.com/watch?v=Mj-FIXlTPIo
The instability and the overturning moment can be calculated. Before computers that calculation was difficult and rarely done, now (with the right software) it is easy and accurate. Long, slender vessels are more prone to overturning than short, wide ones (with LCB well aft of amidships). Cangarda was launched by a very interesting and energetic housemover who had experience launching large fishing boats with the same gear and method. The gear consisted of a massive, multiwheel dolly under the stern, and a steerable dolly that supported the bow at a single point. When I told Jeff and him that Cangarda would capsize the mover said, "I was thinking about some kind of tie down, but I didn't want to eff up the guy's paint."

"Well. His paint is going to get effed up a whole lot more when he capsizes on the ways".

The mover's gear was old and primitive, and watching his crew and he move Cangarda out of the yard brought to mind a horde of ancient Egyptians hauling a giant obelisk with ropes and rollers.

To make a long story a little shorter, prior to the launch the housemover added sufficient lateral support to the bow dolly, but when the stern floated free, the rusted old dolly itself split apart. Luckily, the mover was driving the truck, and when he saw his dolly start to rip apart, had the presence of mind to push Cangarda down the ways as fast as possible, thereby preventing a disaster too heinous to contemplate.

What does this say about Cangarda's transverse stability or ability to weather a severe storm...nothing.

Friday, March 21, 2008

Loadlines

Maybe you've seen one of these on the side of a ship and wondered what it was:

It's an International Load Line "Plimsoll mark", named after Samuel Plimsoll, a 19th century British MP, who took up the cause of preventing ships sinking by overloading. The mark was adopted by international convention in 1966 and has applied to ships of all signatory nations since then. Of course, it was created to prevent greedy shipowners from overloading large commercial vessels with cargo, but it applies to any ship (other than a yacht or warship) over 79ft in length, including even small, wooden sailing ships like our Spirit of South Carolina.

Unfortunately, Spirit's load line is now slightly submerged. Today, I have to find out why.

- Was the Plimsoll mark placed in the wrong spot?

- Has the wooden structure soaked up a significant amount of water since the orginal stability calculations?

- Is someone storing gold bullion on board?

I suspect it's a combination of the first and the last...well, probably not gold bullion, but sailors are notorious packrats, and I'll wager there are random bits of chain (never know when it might be useful), tackle, tools, packets of Cheetos, etc that weren't there when the vessel was new.

I think we'll be able to fix this pretty easily by adding additional deadweight load items e.g., "crew stores", "bits of chain", "snack foods", to the stability calculations, to account for the general increase in weight, without however, exceeding some of the transverse stability requirements. Not too much, not too little.

Wednesday, March 19, 2008

Diesel oil

Cangarda instant update: Cangarda is taking on fuel today. The pump truck is right outside(but luckily I have my noise cancelling headset) and the +3000 gallons of diesel should take all day at acceptance rate of the vessel. (Just checked, fueling rate is ~24 gallons/minute...so a little more than two hours.)

I touched on the repowering of the Alcatraz Flyer yesterday. In the SF Bay we're very conscious about vehicle emissions. (That's why there are more Priuses here than anywhere in the world - they're powered by guilt) Replacing the Flyer's old Caterpillar 3512's with the MTU's will result in +30 gallon fuel saving per engine per hour at the operational speed. Let's say the vessel operates 1000 hours per year at the average operational power. That's an average fuel saving of ~60,000 gallons/year, which means at hundreds of thousands of dollars of fuel savings per year. Since there are ~2.78 kg of carbon per gallon of diesel, it also means 1668 metric tons of carbon won't be emitted into the atmosphere each year.

Tuesday, March 18, 2008

Alcatraz Clipper

Another Cangarda comment! Maybe I should start a steam yacht Cangarda blog?
Dear Thomas and other steam aficionados (nuts) who may read this, I believe Tri-Coastal Marine has been cut loose from this project (although no one has informed me one way or the other). We will update our Cangarda webpage when we get a chance. We've got many inquiries/complaints about progress with the steam plant, and I don't have any good answers. Basically, it is complicated, principally due to all the automatic combustion controls. I'll take some pictures of the engine room and post them so you can get a feel for it.

FYI, as I wrote previously, it appears to me that the project is at a standstill. Not a lot of recent activity, no sign of steam....John Horton is the only guy out there today. I'm pretty certain that Steve Cobb (captain) has left as well...at least he doesn't come around for coffee anymore.
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Ahem. To return to the (my) Naval Architect's Blog:

This morning I headed over to Bayside Boatworks in Sausalito to measure the Alcatraz Clipper. The Clipper and the Flyer are ex- Blue and Gold Fleet ferries that Alcatraz Cruises bought for the Alcatraz/Pier 39 route. They are both over thirty years old, but still good. The Clipper is up on the railway at Bayside for replating, repowering and general rehabiliation. Here's a picture from the upper deck this morning over Richardson Bay:

What view. This railway, as others, was built on the foundation of WWII Liberty ship building ways. It's a little like stumbling across the giant remains of a previous civilization.


It barely fits.


The boats are old, and the documentation is indifferent. Today we measured the deck edge, chine, profile, draft marks, and propeller shaft location. This will ensure that we have an accurate hull model for future calculations. Here are the surveyors digitizing the chine with a total station device.



Surveyor with total station device



Monday, March 17, 2008

Cangarda

A reader, yikes! Yes, there has been quite a lot of interest in Cangarda, and it is true our website is totally lame and out of date. In our defense, well umm...I think we’ve been more or less cut loose from the project so, aside from taking up 140' of dock outside the door, it’s dropped off the radar screen. Our part in its restoration was quite interesting and purely technical, but we weren't the builders, and provided no project management or any oversight. However, for all the steam aficionados, we will try and update our website to reflect its current condition, just because no one else seems to be doing it. As to its color, strange rig, etc., they were the personal choices of the owner...blame us for other stuff, but not that.

John evidently has been following Cangarda’s progress. For those who have an interest, Cangarda is/was the only existing American example from the short lived era of steam yachting. Here's our Cangarda page
She was built in my hometown of Wilmington, Delaware by the Pusey and Jones Co. in 1901. While I'm not old enough to remember Cangarda being built, I do remember the yard closing down in 1959. Here's a picture taken at the P&J dock in 1901:


As far recent photos and her current condition, it was launched in August of last year and Andrew Worm posted some of his photos here. Since then, it's been sitting at our dock with a few guys picking away at it. Is it going to sail anytime soon? (We could have steam ship pool!). My guess is...well, I better not say. They haven't "raised steam" yet -- I will post that milestone when it occurs. I'm sure the builder, Jeff Rutherford rbsinc@sbcglobal.net, can give a more up to date schedule.

Friday, March 14, 2008

More needle gun


Here's a picture of the guy with the needle gun on the old, rusty Ranger...that vessel's an argument for sending old steel ships to Pakistan. Turning it into wire coat hangers would be a higher use for the steel. Today, I felt like going out there and telling them how stupid and useless they are, but why bring them down? They feel they're being productive. (They also play that 'orrible mexican, mariachi music, with the tuba all day...does anyone actually like that stuff? I suppose it sounds okay in old Puerto Vallarta, but it doesn't travel very well.)

Let me retract what I said about old steel ships. We've been spending a lot of time on some thirty five year old ferry boats for Alcatraz Cruises and they are still great. Every day they reliably carry thousands of overweight persons (snack bar aboard!) from Pier 39 to Alcatraz Island and back. They've been upgraded and repowered (depowered from 2000 hp to 1300) and fitted with catalytic converters...this is the Bay Area, and we all drive Priuses. Funny thing, the same company runs the same boats from Manhattan to Liberty Island in NY, but they could care less about catalytic converters there...instead, all passengers have pass through airport like security.

check out our website to see what we've been up to: www.tricoastal.com

Thursday, March 13, 2008

F!cking needle gun

Jeesus H. Christ! Some idiot with a needle gun has been blasting rust off an old crew boat for three straight days. He's about forty feet from my desk -- like being inside a 55 gallon drum with that fool hammering on the outside...kind of explains why I'm not being very productive.

FYI, a needle gun is hand held device, containing about twenty boron rods that jitter back and forth, powered by compressed air. The reciprocating rods bust rust off steel plate and can be pretty effective if the plate is thick enough (over 1/4"), but are useless for thin plating since it just deflects away under the blows. That moron is using it on 1/8" deck plating. All the energy is dissipated as sound, while the rust remains. This could go on for days.